Automatic Dorayaki Cake Production Line
Top Automatic Dorayaki Cake Production Line Manufacturer and Supplier in China
The fully automatic dorayaki production line is a highly beneficial asset to bakeries and food businesses. It provides them with a hygienic and precise method of producing dorayaki and pancake filling. The system’s advanced features guarantee quality control and precise ingredient measurement, which enhances consistency in production and helps meet market demands.
Automatic Dorayaki Cake Production Line for sale
– Processing Steps: The line includes mixing, forming, baking, moving, dropping, cooling, fast & slow speed turning, filling, stacking, combining, UV conveying, and packing.
– Fully Automatic: Requires minimal manual intervention, reducing labor costs and enhancing efficiency.
– Wide Range of Products: Suitable for producing various types of dorayaki cakes with different fillings such as sweet bean paste, chocolate, and cream.
– Customizable: Can be adapted to produce different variations of dorayaki, catering to diverse market demands.
– Stainless Steel Construction: Made from high-quality stainless steel, ensuring durability and ease of cleaning.
– Food-Grade Materials: All contact parts are food-grade certified, maximizing food safety.
Common Applications for Automatic Dorayaki Cake Production Line
Technical Specifications of Automatic Dorayaki Cake Production Line
| Модель | 500 | 1000 | 1600 |
|---|---|---|---|
| Production capacity（pieces/h） | 2000 | 5000 | 8000 |
| Total length | 24m | 28m | 32m |
| Electric power | 140kw | 180kw | 240kw |
| Gas Consumption(kg/h) | 35 | 40 | 55 |
Processer Flow of Automatic Dorayaki Cake Production Line
The components of Automatic Dorayaki Cake Production Line
Batter Preparation
Ingredients are mixed in a high-speed blender for a smooth, uniform batter. The batter is then transferred to a depositor, which evenly portions it onto baking sheets for consistent quality.
- Pre-mixing: All raw materials are pre-weighed and placed into the pre-mixing tank, added in the order and quantity specified by the formula.
- Aeration: After the pre-mixing program is completed, the material is transferred to the aeration mixing head for aeration.
- Material Conveying: The aerated material is conveyed from the mixing head to the outlet pipeline for subsequent processes such as filling and shaping.
– Cakes: Chiffon cakes, sponge cakes, custard pies, mold cakes, meat floss cakes, Swiss rolls, cup cakes, etc.
– Candies: Cotton candy, aerated candies, etc.
– Other Foods: Chocolate, ice cream, etc.
Preheated Baking Pans
The baking pans are preheated to optimal temperatures. This preheating step is crucial as it ensures that the batter expands evenly during the baking process, leading to a uniform rise and texture in the final product.
After depositing, the baking sheets are placed into the oven for baking. The controlled baking process transforms the batter into golden, delicious cake pies with a perfect texture and appearance.
Flipping Process
After baking to a certain extent, the cakes are automatically flipped to ensure even heating on both sides. This step is crucial for achieving a uniform texture and perfect browning on both surfaces.
The flipping mechanism is controlled by advanced PLC systems, ensuring precise timing and smooth operation.
Suitable for producing various types of dorayaki cakes with different fillings such as sweet bean paste, chocolate, and cream.
Can be adapted to produce different variations of dorayaki, catering to diverse market demands.
Made from high-quality stainless steel, ensuring durability and ease of cleaning.
All contact parts are food-grade certified, maximizing food safety.
Ideal for bakeries and cake production facilities aiming to enhance product quality and production efficiency.
Equipped with advanced PLC and touch screen controls for precise operation.
Depositing the filling
Automatic Filling: After baking, the machine automatically deposits fillings such as chocolate jam or red bean paste onto the pancake, ensuring even distribution and precise portioning.
Precision Control: The filling process is controlled by advanced PLC systems, ensuring consistent quality and reducing waste.
Wide Range of Fillings: Suitable for various types of fillings, including sweet bean paste, chocolate, and cream.
Stamping/Sandwiching
Logo and Pattern Customization: The stamping machine can be customized to various patterns on the cake surface, including customer-specific logos or cartoon designs
Versatile Applications: Suitable for producing various types of dorayaki cakes with different fillings such as sweet bean paste, chocolate, and cream.
Fully Automatic: Requires minimal manual intervention, reducing labor costs and enhancing efficiency.
Automated Sealing Mechanism
Precision Sealing: After baking, the machine automatically seals the edges of the dorayaki cakes to ensure even heating and prevent filling from leaking. This step is crucial for achieving a uniform texture and perfect browning on both surfaces.
Hygienic Design: The sealing unit is carefully designed to handle delicate pancakes. After alignment, the pancakes are lifted by vacuum and are sandwiched. The sealing unit closes the pancakes to keep the filling inside
Cake UV Cooling and Sterilization Line
The cake UV cooling and sterilization line efficiently cools and sterilizes cakes after baking, ensuring high-quality, safe, and hygienic products. Ideal for both small bakeries and large producers, it enhances production capabilities to meet market demands.
– Cooling Section: Utilizes cold air or water to rapidly cool the cakes, maintaining their shape and texture.
– UV Sterilization Section: Equipped with UV lamps to kill bacteria and other microorganisms, ensuring food safety and extending shelf life.
– Stainless Steel Construction: Made from high-quality stainless steel, ensuring durability and ease of cleaning.
– Food-Grade Materials: All contact parts are food-grade certified, maximizing food safety.
– Cake Production: Ideal for cooling and sterilizing various types of cakes, including layer cakes, Swiss rolls, and more.
– Food Processing: Suitable for food processing facilities producing a wide range of baked goods and confectionery products.
Getting a quote for Automatic Dorayaki Cake Production Line
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